'53 Coupe, #2 Sparkplug Threads Issue
- Dan Kalinski
- 356 Fan
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- Location: Pacific Northwest
'53 Coupe, #2 Sparkplug Threads Issue
Helping out my 89 year old friend (who has severe arthritis in his hands) with his beautiful coupe that he has owned for many years. Car has not been on the road for a little over a year or so.
Valves checked and adjusted.
Did the ignition tune with points set at .016, static time @ 5 degrees.
Add little gas to carbs and crank..... That is when I see # 2 spark plug wire move while cranking and lots of hissing. Remove wire, test with finger to make sure it is loose in the head. Tighten gently only to have it twist out.
From the attached picture, it looks like the plug has been like this for some time.
Chase the threads?
Remove engine and healicoil?
Remove engine, remove head and helicoil?
Or?
Thanks for the help here.
Valves checked and adjusted.
Did the ignition tune with points set at .016, static time @ 5 degrees.
Add little gas to carbs and crank..... That is when I see # 2 spark plug wire move while cranking and lots of hissing. Remove wire, test with finger to make sure it is loose in the head. Tighten gently only to have it twist out.
From the attached picture, it looks like the plug has been like this for some time.
Chase the threads?
Remove engine and healicoil?
Remove engine, remove head and helicoil?
Or?
Thanks for the help here.
- John Brooks
- 356 Fan
- Posts: 2146
- Joined: Tue Jul 08, 2008 11:50 am
- Location: Whidbey Island WA.
- Contact:
Re: '53 Coupe, #2 Sparkplug Threads Issue
Dan
I have a tool to fix that. It is like an expandable reamer. You insert it in the hole then tighten the end and it will find the good threads and then as you unscrew it it cleans up the head. I did Fred's S90 a few months back after the cross threaded #4. Took 10 Minutes
John
I have a tool to fix that. It is like an expandable reamer. You insert it in the hole then tighten the end and it will find the good threads and then as you unscrew it it cleans up the head. I did Fred's S90 a few months back after the cross threaded #4. Took 10 Minutes
John
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- sparkplug tool.jpeg (59.69 KiB) Viewed 3054 times
John Brooks
62 Roadster
66 912
84 Cab
getting pushed around in porsches since 1965
62 Roadster
66 912
84 Cab
getting pushed around in porsches since 1965
- Dan Kalinski
- 356 Fan
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- Joined: Thu Mar 26, 2009 2:26 am
- Location: Pacific Northwest
Re: '53 Coupe, #2 Sparkplug Threads Issue
Thanks, John.
Will this tool work if there is a coil in the thread?
Appreciate your help.
Will this tool work if there is a coil in the thread?
Appreciate your help.
- Vic Skirmants
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Re: '53 Coupe, #2 Sparkplug Threads Issue
All 356 heads were heli-coiled. Except some early ones that had a screwed in steel insert.
- John Brooks
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Re: '53 Coupe, #2 Sparkplug Threads Issue
Dan
yours looks like it might have a thread chunk missing but it should work. It will clean up the hole and maybe pass oner the bad thread. All the threads will have been rolled by the thread in the plug. The tool will start below it and clean up the pitch. The NAPA store may have one. The come in 10, 12, 14mm. Works from the bottom of the hole out.
Vic
I have only used it 4-5 times, mostly for cross threaded plugs. It is like an expandable reamer, you insert it through the plug hole into the bottom of the threads. Then you tighten the the thought bolt and it expands the tap. Then unscrew the tap from the head, it will straighten a rolled over or groved thread. It is more of a thread chase. It works and I have not had to heilcoil a head yet.
yours looks like it might have a thread chunk missing but it should work. It will clean up the hole and maybe pass oner the bad thread. All the threads will have been rolled by the thread in the plug. The tool will start below it and clean up the pitch. The NAPA store may have one. The come in 10, 12, 14mm. Works from the bottom of the hole out.
Vic
I have only used it 4-5 times, mostly for cross threaded plugs. It is like an expandable reamer, you insert it through the plug hole into the bottom of the threads. Then you tighten the the thought bolt and it expands the tap. Then unscrew the tap from the head, it will straighten a rolled over or groved thread. It is more of a thread chase. It works and I have not had to heilcoil a head yet.
John Brooks
62 Roadster
66 912
84 Cab
getting pushed around in porsches since 1965
62 Roadster
66 912
84 Cab
getting pushed around in porsches since 1965
- Dan Kalinski
- 356 Fan
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- Joined: Thu Mar 26, 2009 2:26 am
- Location: Pacific Northwest
Re: '53 Coupe, #2 Sparkplug Threads Issue
John-Vic,
Thanks for helping out.
John, PM Sent.
Thanks for helping out.
John, PM Sent.
- TomDoherty
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Re: '53 Coupe, #2 Sparkplug Threads Issue
John, I'm glad to see the pic I took of my tool is getting some use
When I had that problem, you may have been the one that steered me toward the back-tap. It worked great for me and of course the issue was with cylinder #1. I made the first pass with slight expansion and increased it for a total of 3 times. Worked like a charm and kept any filings out of the cylinder.
When I had that problem, you may have been the one that steered me toward the back-tap. It worked great for me and of course the issue was with cylinder #1. I made the first pass with slight expansion and increased it for a total of 3 times. Worked like a charm and kept any filings out of the cylinder.
- Dan Kalinski
- 356 Fan
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Re: '53 Coupe, #2 Sparkplug Threads Issue
Tom,
This is good news. If we can get this car back on the road in the next few days, it will mean the world to the owner.
Thanks!
This is good news. If we can get this car back on the road in the next few days, it will mean the world to the owner.
Thanks!
- Alan Hall
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Re: '53 Coupe, #2 Sparkplug Threads Issue
Catching up on a few older threads, no pun intended. If the '53 has it's original engine the heads will have the screwed in steel insert that Vic mentions. If so the back-tap would probably work better than it would in a heli-coiled head.
- Dan Kalinski
- 356 Fan
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- Joined: Thu Mar 26, 2009 2:26 am
- Location: Pacific Northwest
Re: '53 Coupe, #2 Sparkplug Threads Issue
Tom,
Unfortunately, not the original engine. A '59 1600.
Unfortunately, not the original engine. A '59 1600.
Last edited by Dan Kalinski on Sat Jul 01, 2017 11:52 am, edited 1 time in total.
- Dan Kalinski
- 356 Fan
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- Joined: Thu Mar 26, 2009 2:26 am
- Location: Pacific Northwest
Re: '53 Coupe, #2 Sparkplug Threads Issue
A big shout out to John Brooks who took the time to travel from Whidbey Island via Ferry to the car's location.
The thread dresser worked perfectly. Once the tool was inserted, it was expanded by 30 or 40 % and then backed out and the process repeated with ever larger % of expansion till the 14mm size. The new plug fit as if there were never any issues. Beautiful!
He was able to get the car started to our delight but #3 & 4 were not firing due to carb issues. The next task is to clean and instal new rebuild kits, adjust, and then get that car on the road asap.
Thanks again to John Brooks for his desire to help out and his unselfish dedication to all things 356.
The thread dresser worked perfectly. Once the tool was inserted, it was expanded by 30 or 40 % and then backed out and the process repeated with ever larger % of expansion till the 14mm size. The new plug fit as if there were never any issues. Beautiful!
He was able to get the car started to our delight but #3 & 4 were not firing due to carb issues. The next task is to clean and instal new rebuild kits, adjust, and then get that car on the road asap.
Thanks again to John Brooks for his desire to help out and his unselfish dedication to all things 356.
- James Davies
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Re: '53 Coupe, #2 Sparkplug Threads Issue
Bravo John!
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- 356 Fan
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Re: '53 Coupe, #2 Sparkplug Threads Issue
Hey a big shout out to both John, and you too Dan ! It's great of ya'll to help out Gene...he is such an outstanding person,
and I know he really appreciates it...sure will be nice to see him in his wonderful car cruising down the road together again...as it should be !!!
cheers,
dm
and I know he really appreciates it...sure will be nice to see him in his wonderful car cruising down the road together again...as it should be !!!
cheers,
dm
David Meyers
It's never too late to have a happy childhood
It's never too late to have a happy childhood
- JohnLiles
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Re: '53 Coupe, #2 Sparkplug Threads Issue
That is a great story . The original post certainly scared me with thoughts of stripped threads in cylinder heads . Well done John Brooks !
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- 356 Fan
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Re: '53 Coupe, #2 Sparkplug Threads Issue
Good to see it back on the road. Nice Car
1954 coup
1959 Cab
1959 super coup
1970 240z first year
1971 240z
1959 Cab
1959 super coup
1970 240z first year
1971 240z