WCSTA -25- 10164Three pieces

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Trevor Gates
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Re: WCSTA -25- 10164Three pieces

#151 Post by Trevor Gates »

A few more pictures. I got the TIG weld bead sanded down with 80 grit, now I’m using various hammers and dollies to smooth out the metal. I also got the door threshold spot welded in, just like the factory did it. I still have to attach the small panel under the door hinge.
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Trevor Gates
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Re: WCSTA -25- 10164Three pieces

#152 Post by Trevor Gates »

Joris Koning wrote: Tue Jan 07, 2020 2:44 am Looking good Trevor!
Thank your Joris!
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Trevor Gates
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Re: WCSTA -25- 10164Three pieces

#153 Post by Trevor Gates »

I had a couple of questions offline regarding the Pre A rockers and it’s been mentioned somewhere on this forum that the Simonsen Pre A rockers are known to not have the correct curvature as an original Pre A rocker. This is true. To check it I made a template from Craig’s 55 Speedy rockers and also checked my template against a couple of other Pre A’s. So now armed with a known good template of the curvature, I needed a way to fix them. To fix the curvature problem was a pretty easy fix. I simply put them in my English wheel and bent them more. If someone didn’t have an English wheel (understandable) they could be clamped to a half round pipe and bent that way.

The below pics show the template held up against the passenger side rocker I added more curvature to and also a couple of pics with the unmodified and then modified rocker for comparison sakes.
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Rear of rocker panel.
Rear of rocker panel.
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Middle of rocker panel.
Middle of rocker panel.
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Front of rocker panel.
Front of rocker panel.
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Modified rocker with correct curvature on left.
Modified rocker with correct curvature on left.
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Modified rocker with correct curvature on the right.
Modified rocker with correct curvature on the right.
8467F260-010A-4A4C-8181-D4407DD9BFE7.jpeg (2.2 MiB) Viewed 3266 times
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Wil Mittelbach
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Re: WCSTA -25- 10164Three pieces

#154 Post by Wil Mittelbach »

An admirable painstaking, detailed and lengthy task. Congratulations on your progress and workmanship.

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Vic Skirmants
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Re: WCSTA -25- 10164Three pieces

#155 Post by Vic Skirmants »

Wil Mittelbach wrote: Wed Jan 08, 2020 2:34 am An admirable painstaking, detailed and lengthy task. Congratulations on your progress and workmanship.
+1

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Trevor Gates
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Re: WCSTA -25- 10164Three pieces

#156 Post by Trevor Gates »

Thank your Wil and Vic. I appreciate you taking the time to say so.

Here’s the last panel going in (on this side) underneath the lower door hinge. I had to get a little creative; turned my spot welder upside down and used my custom tongs/arms to get into the tight spot.
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Mike Horton
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Re: WCSTA -25- 10164Three pieces

#157 Post by Mike Horton »

Kudos, Treavor!
Mike

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Trevor Gates
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Re: WCSTA -25- 10164Three pieces

#158 Post by Trevor Gates »

Thanks Mike.

Today I moved around the cars at my shop and could finally get a half way decent picture of the finished passenger side and door fit.
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Trevor Gates
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Re: WCSTA -25- 10164Three pieces

#159 Post by Trevor Gates »

I can’t believe it, but it happened! 😍I found, or more accurately, the original numbers matching third piece to my 57 Coupe found me. It’s been 64 years since my 356 and this 3rd piece were born/mated together at the Porsche factory. A HUGE thank you to Holger at Soeger Classic Parts in Germany for contacting me and offering me the chance to buy this.

I use to have in my signature “ Engine # P66909... are you out there :-)”. The answer was yes!👍
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Mike Horton
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Re: WCSTA -25- 10164Three pieces

#160 Post by Mike Horton »

Congrats, Trevor... there was that needle in the haystack!
Mike

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