Bondo Meter For Pre-Inspection Purchase

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Greg Dumond
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Bondo Meter For Pre-Inspection Purchase

#1 Post by Greg Dumond »

Does anyone have a recommendation for a Tool or Gauge that reads Paint thickness and more specifically areas filled with Bondo? I'd like to have a tool like this prior to making a purchase of a car. I am always reading about cars for sale at auctions and they talk about cars that look great but have lots of issues underneath the paint with hidden plastic/bondo.

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Doug McDonnell
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Re: Bondo Meter For Pre-Inspection Purchase

#2 Post by Doug McDonnell »

I am sure some have a favorite brand of meter. A few mentioned in this thread as well as a discussion of fillers: viewtopic.php?f=13&t=42934&start=0 Read John Willhoit's comment on the 2nd page of the link 2 or 3 times. I found it very interesting.
Last edited by Doug McDonnell on Wed Nov 29, 2017 10:48 am, edited 1 time in total.
1965 356C 2000 BMW 740i Sport 1967 Honda CL77 There is never enough time to do it right, but always enough time to do it over.

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Bruce Smith
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Re: Bondo Meter For Pre-Inspection Purchase

#3 Post by Bruce Smith »

Greg - Here's an article I wrote for the magazine a few year ago:

http://www.sparkingplugs.com/resources/ ... t_38-1.pdf
Bruce Smith

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Doug McDonnell
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Re: Bondo Meter For Pre-Inspection Purchase

#4 Post by Doug McDonnell »

Most of John Willhoits cars measure between 20 and 30 Mils,are all metal,and about as good as it gets, I don't plan on using a meter on either of my cars. One restored and one not restored but repainted 18 years ago. So I guess that if I was going to use a meter I wouldn't worry until thickness was over 30mils at least. Can someone who uses a meter comment on what the meter reads in a factory leaded area? A friend who is restoring his wife 65 bought it 67 told me lead was almost 1/4 inch thick in places with the thickest being where B pillar meets rear closing panel.
Last edited by Doug McDonnell on Wed Nov 29, 2017 10:59 am, edited 2 times in total.
1965 356C 2000 BMW 740i Sport 1967 Honda CL77 There is never enough time to do it right, but always enough time to do it over.

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Greg Dumond
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Re: Bondo Meter For Pre-Inspection Purchase

#5 Post by Greg Dumond »

Doug and Bruce thank you for your info and quick response! Will read up on the research today. Once again this forum is such a valuable resource of information!

Much appreciated!

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Bruce Smith
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Re: Bondo Meter For Pre-Inspection Purchase

#6 Post by Bruce Smith »

The EM2271 gauge is really quite good and less than $40 through Amazon. You can see comparisons in the article.
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Jim Liberty
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Re: Bondo Meter For Pre-Inspection Purchase

#7 Post by Jim Liberty »

I use a small rather weak magnet. Stay away from the typical factory lead areas. The nose, tail door bottoms, and fenders are likely bondo areas. No very scientific, but simple like me.
Jim Liberty

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Greg Dumond
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Re: Bondo Meter For Pre-Inspection Purchase

#8 Post by Greg Dumond »

Jim I'm not that familiar with the typical factory lead areas. Can you please give me an idea where those might be? I like the idea of a simple magnet...if it sticks no bondo!

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Doug McDonnell
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Re: Bondo Meter For Pre-Inspection Purchase

#9 Post by Doug McDonnell »

Anywhere there is a gap is leaded.
1965 356C 2000 BMW 740i Sport 1967 Honda CL77 There is never enough time to do it right, but always enough time to do it over.

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John Lindstrom
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Re: Bondo Meter For Pre-Inspection Purchase

#10 Post by John Lindstrom »

Best advice is, seriously, avoid any A or pre-A with even an 1/8” of filler anywhere on the body. So I can buy it instead.

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Greg Dumond
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Re: Bondo Meter For Pre-Inspection Purchase

#11 Post by Greg Dumond »

Thanks Doug for the explanation.

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Doug McDonnell
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Re: Bondo Meter For Pre-Inspection Purchase

#12 Post by Doug McDonnell »

Greg enlarge the pictures of the car at Wilhoit's Open House that Greg Bryan took pictures of and you can see where it is leaded: viewtopic.php?f=13&t=42934&start=0
1965 356C 2000 BMW 740i Sport 1967 Honda CL77 There is never enough time to do it right, but always enough time to do it over.

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Jim Liberty
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Re: Bondo Meter For Pre-Inspection Purchase

#13 Post by Jim Liberty »

Greg, Doug is correct. The shut lines were made 3 mm. with lead. Sometimes on the body, sometimes on the moving panel, and sometimes both.
Jim Liberty

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Greg Dumond
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Re: Bondo Meter For Pre-Inspection Purchase

#14 Post by Greg Dumond »

Guys thanks for the facts on the thickness 3 mm and lead locations (Wilhoit's Photos). Doug I never would have guessed that shading was lead. Another great factoid about these wonderful cars and the quality of work put into them!

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Greg Dumond
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Re: Bondo Meter For Pre-Inspection Purchase

#15 Post by Greg Dumond »

Great article Bruce! VERY technical but excellent comparative and useful material.

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